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Lucas workshop instructions from the 1950s and 1970s.
Lucas workshop instructions from the 1950s and 1970s.
Workshop Instructions
Volume 2
These Workshop Instructions are issued with the object of giving our Agents and Traders full information concerning the normal maintenance and servicing of our products. The main items of equipment manufactured from January, 1950, are dealt with, and new issues will be made as further designs are introduced.
For ease of reference a separate Section is devoted to each part of the equipment, an Index being provided for each Section. The first sub-division of each Section contains loose-leaf pages giving supplementary information. Part A of this sub-division contains general technical information and details of specific servicing features on particular vehicles, and is thus of a permanent nature. Part B gives details of minor changes in design, and its pages are marked "Temporary Issue;" when and sub-section is reprinted, it will include the information given in the associated pages of Part B. These pages can then be removed from the folder.
Section | Subject | Issue | Size | |
---|---|---|---|---|
A-1 | Supplementary Information: | Part A - Permanent issue. | Page 1 - Issue 1 - September 1961 | 68KB |
Page 2 - Issue 1 - August 1963 | 59KB | |||
Part B - Temporary issue. | Page 1 - Issue 1 - November 1950 | 93KB | ||
Page 2 - Issue 1 - January 1951 | 116KB | |||
Page 3 - Issue 1 - January 1951 | 57KB | |||
Page 4 - Issue 1 - November 1955 | 66KB | |||
Page 5 - Issue 1 - November 1950 | 211KB | |||
Page 6 | ||||
Page 7 | ||||
Page 8 - Issue 1 - November 1963 | 102KB | |||
A-2 | Generator, model C39P, C39PV, C45P, C45PV, etc | Issue 1 - August 1950 | 735KB | |
Issue 2 - August 1951 | 873KB | |||
Generator, model C39P, C39PV, C45P, C45PV, C47PV, etc. | Issue 3 - March 1955 | 1.1MB | ||
A-3 | Generator, Model RA5 | Issue 1 - August 1950 | 511KB | |
A-4 | Generators, Models C40-1, C40, C40R, C40Q, C40A, C40AQ, C40L, C40LQ, C40LA, and C42. |
Issue 1 - August 1959 | ||
Issue 2 - September 1963 | 892KB | |||
A-5 | Alternator, Model 2AC | Issue 1 - July 1962 | 924KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
B-1 | Supplementary Information: | Part A - Permanent issue. | Page 1 - Issue 1 - October 1950 | 73KB |
Part B - Temporary issue. | Page 1 - Issue 1 - September 1951 | 93KB | ||
Page 2 | ||||
Page 3 - Issue 1 - September 1956 | ||||
Page 3 - Issue 2 - June 1959 | 184KB | |||
Page 4 - Issue 1 - May 1957 | 67KB | |||
Page 5 - Issue 1 - January 1958 | 76KB | |||
Page 6 - Issue 1 - September 1958 | 61KB | |||
Page 7 - Issue 1 - July 1961 | 155KB | |||
Page 8 - Issue 1 - October 1961 | 62KB | |||
Page 9 - Issue 1 - September 1964 | 462KB | |||
B-2 | Starting Motors, models M45G, M418G, M35G | Issue 1 - August 1950 | 829KB | |
Issue 2 - July 1955 | 872KB | |||
B-3 | Starting Motor Drives: | Part A: "S" Pattern | Issue 1 - August 1950 | 249KB |
Issue 2 - March 1958 | 376KB | |||
Part B: "SB" Pattern | Issue 1 - August 1950 | 253KB | ||
Part C: Rubber coupling Pattern | Issue 1 - August 1950 | 455KB | ||
Part D: "Eclipse" Pattern | Issue 1 - August 1950 | 224KB | ||
B-4 | Starting Motor with pre-engaged plate clutch drive, model MG45G 12-volt | Issue 1 - February 1955 | 796KB | |
B-5 | Pre-engaged Starting Motors, models M3, M325, M35G, M418G and M45G, with roller clutch drives, models 45D, 55D and 65D, and actuating solenoids, models 65, 95 and 105. | Issue 1 - September 1955 | ||
Issue 2 - August 1962 | 1.3MB | |||
B-6 | Starting Motor with pre-engaged self-indexing plate clutch drive, model M45G 12-volt. | Issue 1 - January 1957 | 1020KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
C-1 | Supplementary Information: | Part A - Permanent issue. | Page 1 - Issue 1 - August 1950 | 61KB |
Page 2 - Issue 1 - October 1950 | 202KB | |||
Page 3 - Issue 1 - October 1950 | 105KB | |||
Page 4 - Issue 1 - October 1950 | 72KB | |||
Page 5 - Issue 1 - January 1951 | 61KB | |||
Page 6 - Issue 1 - April 1952 | 150KB | |||
Page 6 - Issue 2 | ||||
Page 6 - Issue 3 | ||||
Page 6 - Issue 4 - February 1956 | 167KB | |||
Page 7 - Issue 1 - August 1957 | 49KB | |||
Page 8 - Issue 1 - September 1961 | 50KB | |||
Part B - Temporary issue. | Page 1 - Issue 1 - January 1951 | |||
Page 1 - Issue 2 - June 1951 | 167KB | |||
Page 2 | ||||
Page 3 - Issue 1 - April 1958 | 57KB | |||
Page 4 - Issue 1 - November 1960 | 61KB | |||
Page 5 - Issue 1 - February 1961 | 53KB | |||
C-2 | Distributors, models DKY and DKYH. | Issue 1 - August 1950 | 799KB | |
C-3 | Distributors, models DVX, DVY and DVZ. | Issue 1 - August 1950 | 881KB | |
C-4 | Distributors,models DX and DY. | Issue 1 - August 1950 | 803KB | |
C-5 | Distributors, models D3A4 and D3A6. | Issue 1 - August 1950 | 686KB | |
C-6 | Distributors, models DULF8A and DULFH8A. | Issue 1 - August 1950 | 680KB | |
C-7 | Distributor model D4A8. | Issue 1 - August 1950 | 655KB | |
C-8 | Ignition Coils. | Issue 1 - August 1950 | 214KB | |
Issue 2 - July 1956 | ||||
Issue 3 - November 1959 | 381KB | |||
C-9 | Distributors, models DM4 and DM6. | Issue 1 - January 1952 | 769KB | |
Distributors, models DM4, DMBZ4, DM6, DMX6, DMZ6, DMB6 and DMBZ6. |
Issue 2 - July 1956 | 745KB | ||
C-10 | Distributor model DM2A4. | Issue 1 - April 1952 | 667KB | |
Distributor model DM2P4. | Issue 2 - February 1956 | 769KB | ||
C-11 | Distributor model D2A4. | Issue 1 - February 1956 | 363KB | |
C-12 | Distributor model 20D8. | Issue 1 - November 1959 | 352KB | |
C-13 | Distributors, models 22D, 23D and 25D. | Issue 1 - August 1962 | 678KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
D-1 | Supplementary Information: | Part A - Permanent issue. | Page 1 - Issue 1 - December 1950 | 77KB |
Part B - Temporary issue. | Page 1 - Issue 1 - April 1951 | 51KB | ||
Page 2 - Issue 1 - April 1952 | 62KB | |||
Page 3 - Issue 1 - March 1953 | 177KB | |||
Page 4 - Issue 1 - January 1960 | 48KB | |||
D-2 | Magneto, model RF4. | Issue 1 - August 1950 | ||
Issue 2 - August 1951 | 1009KB | |||
D-3 | Cam-shaft speed magnetos, models 4VRA, 4VRS, 6VRA and 6VRS. | Issue 1 - August 1950 | 886KB | |
Cam-shaft speed magnetos, models 4VR, 4VRA, 4VRS, 6VR, 6VRA, 6VRS and 8WRSF. | Issue 2 - August 1956 | 1.2MB | ||
D-4 | Magneto, model RS1. | Issue 1 - August 1950 | 488KB | |
D-5 | Magnetos, models SR1, SR2 and SR4. | Issue 1 - January 1951 | 787KB | |
Issue 2 - August 1956 | 1.3MB | |||
D-6 | Remagnetisation of Lucas Magnetos (Excluding racing and wading models) |
Issue 1 - February 1952 | 870KB | |
Issue 2 - April 1953 | 862KB | |||
D-7 | Flywheel magnetos, models FA1, 2F1 and 3F1. | Issue 1 - July 1957 | 434KB | |
D-8 | Flywheel magnetos, models 13F2, 14F2 and 11AF. | Issue 1 - January 1963 | 677KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
F-1 | Supplementary Information: | Part A - Permanent issue. | Page 1 - Issue 1 - August 1950 | 70KB |
Page 2 - Issue 1 - September 1954 | 70KB | |||
Page 3 - Issue 1 - March 1958 | ||||
Page 3 - Issue 2 - June 1960 | 161KB | |||
Page 4 - Issue 1 - May 1958 | 51KB | |||
Part B - Temporary issue. | Page 1 - Issue 1 - January 1959 | 49KB | ||
Page 2 - Issue 1 - April 1959 | 71KB | |||
Page 3 - Issue 1 - March 1960 | 430KB | |||
Page 4 - Issue 1 - October 1960 | 69KB | |||
Page 5 - Issue 1 - December 1962 | 79KB | |||
Page 6 - Issue 1 - January 1964 | 164KB | |||
F-2 | Control Boxes, models RF95, RF96, RF97 and RB106-1. | Issue 1 - August 1950 | ||
Issue 2 - August 1951 | 657KB | |||
Issue 3 - May 1955 | 775KB | |||
F-3 | Control Boxes, models RB106-2 and RB107. | Issue 1 - July 1955 | ||
Issue 2 - April 1958 | 576KB | |||
F-4 | Control Boxes, models RB310 and RB311. | Issue 1 - May 1955 | ||
Issue 2 - March 1958 | 1.1MB | |||
F-5 | Control Boxes, model RB108. | Issue 1 | ||
Issue 2 - May 1958 | ||||
Issue 3 - May 1963 | 503KB | |||
F-6 | Control Box, model RB340. | Issue 1 - January 1962 | 940KB | |
F-7 | Control Box, model 2TR. | Issue 1 - January 1962 | 997KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
G-1 | Supplementary Information: | Part A - Permanent issue. | Page 1 - Issue 1 - October 1950 | 61KB |
Part B - Temporary issue. | Page 1 - Issue 1 - May 1951 | |||
Page 1 - Issue 2 - November 1951 | 116KB | |||
Page 2 - Issue 1 - October 1960 | 88KB | |||
Page 3 - Issue 1 - April 1962 | 56KB | |||
G-2 | Lead-acid batteris, models GTW and GTZ. | Issue 1 - August 1950 | ||
Issue 2 - February 1952 | 903KB | |||
G-3 | Lead-acid batteries, models BT, BV, BLT, S, SF and SFL. | Issue 1 - July 1962 | 967KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
H-1 | Supplementary Information: | Part A - Permanent issue. | ||
Part B - Temporary issue. | ||||
H-2 | Headlamps and Foglamps incorporating Lucas Light Unit. | Issue 1 - August 1950 | 797KB | |
Issue 2 - August 1958 | 1.1MB | |||
H-3 | Vehicle Flashing Beacon, model 678. | Issue 1 - June 1962 | 362KB | |
H-4 | Headlamps incorporating sealed beam light units. | Issue 1 - February 1963 | 646KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
I-1 | Supplementary Information: | Part A - Permanent issue. | ||
Part B - Temporary issue. | Page 1 - Issue 1 - July 1956 | 78KB | ||
I-2 | Trafficators, models SF34 and SF40. | Issue 1 - August 1950 | 379KB | |
I-3 | Trafficators, models SF80 and SE100. | Issue 1 - June 1952 | 273KB | |
I-4 | Flashing-Lamp Direction-Indicators, incorporating Flasher Unit FL3. | Issue 1 - June 1955 | 530KB | |
I-5 | Flashing-Lamp Direction-Indicators, incorporating Flasher Unit FL5. | Issue 1 - April 1956 | 634KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
J-1 | Supplementary Information: | Part A - Permanent issue. | - | |
Part B - Temporary issue. | Page 1 - Issue 1 - July 1954 | 68KB | ||
Page 2 - Issue 1 - September 1956 | 71KB | |||
Page 3 - Issue 1 - February 1959 | 52KB | |||
Page 4 - Issue 1 - April 1959 | 81KB | |||
Page 5 - Issue 1 - September 1960 | 61KB | |||
Page 6 - Issue 1 - September 1960 | 98KB | |||
Page 7 - Issue 1 - September 1961 | 371KB | |||
Page 8 - Issue 1 - September 1961 | 212KB | |||
J-2 | Windscreen Wipers, models CR and CRT. | Issue 1 - August 1950 | 659KB | |
Issue 2 - August 1951 | 686KB | |||
J-3 | Windscreen Wipers, models CW1, CW2 and CWX. | Issue 1 - February 1951 | 492KB | |
J-4 | Windscreen Wiper, model DR1. | Issue 1 - July 1952 | 667KB | |
Issue 2 - August 1955 | 819KB | |||
J-5 | Windscreen Wiper, model DR2. | Issue 1 - August 1955 | ||
Issue 2 - May 1959 | 1.1MB | |||
J-6 | Windscreen Wiper, model FW2. | Issue 1 - June 1956 | 474KB | |
J-7 | Windscreen Wiper, model DR3. | Issue 1 - July 1957 | 847KB | |
J-8 | Windscreen Wiper, model DL2. | Issue 1 - October 1960 | 441KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
K-1 | Supplementary Information: | Part A - Permanent issue. | ||
Part B - Temporary issue. | Page 1 - Issue 1 - May 1956 | 58KB | ||
Page 2 - Issue 1 - December 1962 | 79KB | |||
K-2 | Wind Tone Horns, models WT28, WT28U, WT29, WT29U and WT614. | Issue 1 - August 1950 | 494KB | |
Issue 2 - September 1955 | 759KB | |||
K-3 | Electric Horns, models HF1234 and HF1235. | Issue 1 - February 1951 | 212KB | |
Issue 2 - June 1953 | 442KB | |||
K-4 | High Frequency Horns, models HF1746-47-48. | Issue 1 - April 1953 | 551KB | |
K-5 | High Frequency Horn, model HF1849. | Issue 1 - November 1959 | 248KB | |
K-6 | Wind Tone Horn, model 9H. | Issue 1 - May 1961 | 247KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
L-1 | Supplementary Information: | Part A - Permanent issue. | ||
Part B - Temporary issue. | Page 1 - Issue 1 - June 1953 | 55KB | ||
Page 2 - Issue 1 - July 1956 | 113KB | |||
Page 3 - Issue 1 - October 1959 | 190KB | |||
Page 4 - Issue 1 - October 1959 | 111KB | |||
Page 5 - Issue 1 - July 1962 | 378KB | |||
L-2 | Generators: | Part A: Models E3L, E3LM and E3N | Issue 1 - January 1953 | 700KB |
Part B: Model MC45L | Issue 1 - December 1953 | 527KB | ||
Part C: Model C35SD | Issue 1 - March 1954 | 690KB | ||
Part D: Inductor-generators, model IA45 | Issue 1 - April 1953 | 980KB | ||
Part E: Alternators for use with the energy-transfer ignition system. | Issue 1 - November 1960 | 1014KB | ||
L-3 | Control Boxes: | Part A: Model MCR2 | Issue 1 - August 1952 | 524KB |
Issue 2 - September 1954 | 528KB | |||
Part B: Model RB107 | Issue 1 - August 1955 | 402KB | ||
L-4 | Batteries: | Part A: Models LVW5E, PUW7E, PUZ7E, RUW7E, RUZ7E, GUW11E and GUZ11E | Issue 1 - September 1952 | 577KB |
L-5 | Ignition Equipment: | Part A: Magnetos, models N1, KN1, K1F, K2F and KVF | Issue 1 - January 1953 | 1.1MB |
Part B: Magdynos, models MO1L and MN2L | Issue 1 - February 1953 | 511KB | ||
Part C: Distributors and Contact Breaker Units | Issue 1 - February 1953 | 605KB | ||
Issue 2 - July 1958 | 724KB | |||
L-6 | Headlamps: | Part A: Headlamps incorporating the Lucas Light Unit | Issue 1 - February 1953 | 483KB |
L-7 | Electric Horns: | Part A: Models HF1234 and HF1235 | Issue 1 - June 1953 | 438KB |
Part B: Models HF1440, HF1441 and HF1444 | Issue 1 - February 1953 | 371KB | ||
Part C: Model HF1849 (See also Section K-5) | Issue 1 - February 1957 | 238KB | ||
L-8 | Starting Motors: | Part A: Model M3 | Issue 1 - June 1956 | |
Issue 2 - November 1959 | 544KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
M-1 | Supplementary Information: | Part A - Permanent issue. | ||
Part B - Temporary issue. | Page 1 - Issue 1 - February 1957 | 55KB | ||
M-2 | Screenjet, model 2SJ | Issue 1 - February 1956 | ||
Issue 2 - June 1963 | 615KB | |||
M-3 | Screenjet, model 4SJ | Issue 1 - June 1963 | 403KB |
Section | Subject | Issue | Size | |
---|---|---|---|---|
N-1 | Supplementary Information: | Part A - Permanent issue. | ||
Part B - Temporary issue. | ||||
N-2 | Electric Fuel Pump, model 2FP | Issue 1 - September 1963 | 631KB |
This Volume is divided into a number of Parts corresponding to the product groups shown in the Contents page. Each Part is sub-divided into Sections, the first of which is reserved for information of a general nature, while subsequent Sections deal with individual models of equipment. The composition of each Part is shown in its own Index.
It will be frequently found that several versions of a particular model may be in production, each version differing from the others in some design detail, and being identified by its individual part number. In general, the most commonly used version is described and illustrated in these workshop instructions.
Section | Subject | Issue |
---|---|---|
1 | General Information | |
2 |
Alternator Model 11AC |
Issue 1 - January 1966 |
Issue 2 - September 1967 | ||
3 | Alternator Model 10AC | Issue 1 - June 1966 |
4 | Alternator Models 15AC & 16AC | Issue 1 - November 1967 |
5 | Alternator Models 15AC, 16AC, 17AC & 18AC | Issue 1 - November 1968 |
6 | 12-Volt Dynamos | Issue 1 March 1972 |
Section | Subject | Issue |
---|---|---|
1 | General Information | |
2 | Model 4TR | Issue 1 - January 1966 |
3 | Model 6GC | Issue 1 - November 1966 |
4 | Model RB106/2 & RB108 | Issue 1 July 1971 |
5 | Model RB340 | Issue 1 July 1971 |
Section | Subject | Issue |
---|---|---|
1 | General Information | |
2 |
Starting Motor Model 50 |
Issue 1 - January 1966 |
Issue 2 - September 1966 | ||
3 | Solenoid Model 15S | Issue 1 - July 1966 |
4 | Pre-engaged Starting Motor Model M35J PE | Issue 1 - November 1967 |
5 | Starting Motor Model M35J | Issue 1 - January 1969 |
6 | Starting Motor Model 50 Earth-Return | Issue 1 - November 1969 |
7 | Pre-engaged Starting Motor Model M35K PE | Issue 1 - March 1970 |
8 | Pre-engaged Starting Motor Model 2M100PE | Issue 1 - November 1970 |
Section | Subject | Issue |
---|---|---|
1 | General Information | |
2 | TAC3 Ignition | Issue 1 - June 1966 |
3 | TAC4 Ignition | Issue 1 - October 1970 |
4 |
'OPUS' Mark II Electronic Ignition System |
Issue 1 - February 1971 |
Issue 2 - November 1973 | ||
5 | 22D, 23D & 25D Distributors | Issue 1 - June 1972 |
6 | 35D8 Distributor | Issue 1 - November 1973 |
7 | 43D, 44D & 45D Distributors | Issue 1 - July 1974 |
Section | Subject | Issue |
---|---|---|
1 | General Information | |
2 | Headlamp Models 2FR and 2FRP | Issue 1 - November 1967 |
Section | Subject | Issue |
---|---|---|
1 | General Information | |
2 | Windshield Wiper Model 5W | Issue 1 - June 1966 |
3 | Windshield Wiper Model 12W | Issue 1 - November 1966 |
4 | ScreenJet Model 5SJ | Issue 1 - February 1967 |
5 | Windshield Wiper Model 14W | Issue 1 - January 1968 |
6 | Windshield Wiper Model 17W | Issue 1 - February 1968 |
7 | Windshield Wiper Model 15W | Issue 1 - June 1968 |
8 | Windshield Wiper Model 16W | Issue 1 - October 1968 |
Section | Subject | Issue |
---|---|---|
2 |
Alternator Warning Light Control Model 3AW |
Issue 1 - January 1966 |
Issue 2 - January 1971 | ||
3 | Relay Unit Model 11RA | Issue 1 - December 1966 |
4 | Relay Unit Model 2TU | Issue 1 - November 1966 |
5 | Flasher Unit Model 8FL | Issue 1 - November 1967 |
Section | Subject | Issue |
---|---|---|
1 | General Information | |
2 | Air Pump Model AP1F | Issue 1 - January 1969 |